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SPRAYDRYERHYDERABAD 58cfcee030ead6054035baf8 Products https://www.spraydryerindia.in
We also specialize in the sphere of installing Drying Chambers that has high capacity and equipped with line vibration fluidized bed dryer for even heating of the material. The drying chambers system saves 30% of energy due to the advanced technology used for its fabrication.Some of the features of the systems are: • It is stable in operation • Convenient in maintenance • Low noise • Long lifeOperation: • Stable fluidized state ensuring no dead angle and phenomenon of broken out • No damaging of the surface of raw material • Can be used for drying raw materials that are easy broken • Unaffected from the anomalous shape of the raw material• Effective to prevent cross pollution between raw material and air • Clean environment of operation • Suitable for all kinds of press tablet and granule, boric acid, borax, maleic acid, lees, mono sodium granule, edible sugar, edible salt, mine residue, bean, and seeds
Drying Chambers
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We also offer an array of Rotary Atomizer that are used for drying various liquids in several industries. These rotary atomizers are enabled with atomizer wheel that rotates at a high speed and ensure disintegration of the material into fine droplets. These are used to handle wide range of products including slurries with high viscosity.Features of Rotary Atomizer:• Robust construction• High functionality• Easy operation
Rotary Atomizer
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We export atomization by Two Fluid Nozzles that is carried out with a rotary atomizer and a pressure nozzle or a two fluid nozzle. the system is provided with two fluid nozzles where compressed air supplies most of the energy required to atomize the feed liquid. the process is used in laboratory and small plants to produce fine powder. Features:• High tensile strength • Robust construction • Easy operation
Two Fluid Nozzles
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We also offer a wide range of Pressure Nozzles that generates energy for atomization which is applied solely by the feed liquid pressure. These pressure nozzles are available with single swirl chamber to minimize plugging and can also be fabricated in various specifications to suit the varied requirements of the clients.These pressure nozzles systems are provided with:• Nozzle Body• Orifice Seal• Orifice Disc• Swirl Chamber• Chamber End Plate• Body Seal• Female Adopter
Pressure Nozzles
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We have designed Spray Drying Systems that is also based on single stage operation and extensively used to convert solutions, suspensions and slurries into dry powder within a few seconds without any intermediate handling. These dryers are suitable for drying heat sensitive materials due to the rapid speed and proper temperature. Further, these are also provided with rotary atomizer, a pressure nozzle or a two fluid nozzle to ensure effective atomization.Features:• Easy to handle • Highly effective • Superior functionality
Spray Drying Systems
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The Laboratory Spray Dryers is a totally self contained unit and is supplied ready for immediate operation. The laboratory spray dryers unit is compact and can be kept on a table top or bench. The solution or suspension is converted to powder in a single operation. The unit can be used to establish new products/processes as the quantity of sample required is small, only 50 to 100 ml. Construction:• The blower, electrical air heater, air compressor and the pump are placed in a stainless steel panel, with free and easy access • The air entering the panel is filtered through a fine cloth filter• The chamber and cyclone are of borosilicate glass with clamp fittings, designed for easy assembly and removal• The peristaltic pump is mounted on the front of the panel with easy accessibilityTechnical Information:Evaporation rate of water at inlet temperature of 250°C is approx 1500 m/ hrAir inlet temperature range: up to 250 acHeater capacity: 3 kwhSpray system: 2 fluid nozzleSpray/ hot airflow: downward co-current/ upward counter co-currentAir compressor: inbuiltPower supply: 230 V-50 Hz, 15 ampsDimensions: 700 x 600 x 450 mm (h) (w) (d)Application:They have various application areas, such as used in Plastics, Ceramics, Pharmaceutical products, Bio-chemicals, Herbal extracts, Flavours, Food Stuffs, Tanning agents, Dyestuffs and Pigments, Inorganic and organic Chemicals etc.
Laboratory Spray Dryers
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We introduce ourselves as a leading manufacturer of Spray Drying Plants for various products in different industries. Fabricated under the close surveillance of our expert professionals, these spray drying plants deliver precise end results in detergent industries. Our range of spray drying plants includes laboratory spray dryers, drying chambers, rotary atomizer, two fluid nozzles, pressure nozzles etc.
Spray Drying Plants
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Drying Plants is a continuous single stage operation, extensively used to convert solutions, suspensions, and slurries into dry powder within a few seconds without any intermediate handling. The drying being very rapid, the product temperature does not go up markedly. Thus spray drying is eminently suitable for drying heat sensitive materials.
Drying Plants
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Spin Flash Dryers if the wet cake is a paste or sludge, swirl flash dryer is the most suited for drying application. The dryer is fitted with a mechanical agitator which helps to disperse the wet cake without any need for back mixing of the dry powder. the feeding system includes a feed tank with agitator and a screw feeder for feeding into the drying unit. The heart of drying process is cylindrical drying chamber, where the drying air enters the air distributor. The tangential air distributor of special design introduces the air as an intense swirl flow. the simple spin flash dryer is designed to handle materials that can be suspended directly in air. The drying process usually is completed in 0. 5 - 2 sees, and the final moisture is generally in the constant rate drying zone. Various types of spin flash dryers designs are available based on uniform / non uniform particle size of the feed / product. the feeding of cake is through specially designed paddle mixer / screw conveyor with / without rotary injector depending on rheology of feed material. For difficult to handle feed materials part of dried powder can be re-cycled. Spin flash dryers are suited for filter cakes, semi dried powders.
Spin Flash Dryers
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Flash dryers offer an effective and efficient method of removal of surface or on bound moisture from a feed product. Features:Flash dryers are pneumatic driers having very low residence timeThey are used for efficient drying of moist powders. Slurry, filter cakes, granules, etc.They operate on varying throughput ratesLow temperature dehumidified
Flash Dryer
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Air Dispersion DryersAir Dispersion Dryers We offer a wide assortment of air dispersion dryers that are used for drying applications of wet cakes, pastes, sludges and production of powders from aqueous suspension. Due to the dewatering mechanism, these dryers provide effective solutions and converted to either filter cakes, pastes or sludges. These air dispersion dryers are chosen on the basis of wet deed cake particle size distribution of final powder and drying curve. Our range of air dispersion dryers includes spray dryers, rotary dryers, flash dryers, spin flash dryers, vibrated fluid bed dryers and fluid bed dryer. Features: Smooth functionality Easy operation Durable performance
Air Dispersion Dryers
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The vibrated Fluid Bed Drying is used for fluidization of materials which are difficult to handle in a static fluid bed dryer. These materials are often characterized by having one or more of the physical properties.Physical Properties: Wide particle size distribution Low strength of wet or dry particles Stickiness or thermo plasticity of the particles Pasty properties of the wet feedIn the vibrated fluid bed dryer, the material is easily transported through the dryer by the combined effect of fluidization and vibration. The fluidization velocity can be judiciously selected, to minimize entertainment of the smaller particles, to avoid gas bubbling m the fluid bed thereby minimizing attrition. The residence time can be adjusted, by varying the bed height, through the overflow weir position. A cooling section can also be provided, by partitioning of the plenum chamber. Typical products handled: Salt Milk products (used as a secondary dyer) Chemicals Tea Fluid Bed DryersLeveraging on our industrial experience and robust infrastructure, we have designed Fluid Bed Dryers that are known for single stage operation and extensively used to convert solutions, suspensions, and slurries into dry powder within a few seconds without any intermediate handling. The high speed of the process and controlled temperature ensure the optimum efficiency of the process.Feature: • Easy to install • High functionality • Optimum performance • Smooth operation
Fluid Bed Dryer
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